Selecting Xandex Inking Systems
PDF version
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Which
Xandex DieMark Inking System is right for you?
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Xandex
DieMark® Inking technology revolutionized die marking at wafer sort and
has set the standard
worldwide since
1981. DieMark Inking Systems are available in Electric and Pneumatic
models and utilize convenient, disposable DieMark Ink Cartridges to
streamline and optimize the process of marking defective die. With
models available for nearly every test platform and configuration,
Xandex inking systems are in operation daily in every corner of the
world where wafer sort is performed.
All DieMark Inking
equipment is built and tested to a demanding quality standard at our
California manufacturing plant to insure that no matter what DieMark
equipment you choose, it will operate with "around the clock"
efficiency and dependability.
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Xandex
Electric Inking Systems
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 Electric
Inking systems deposit ink dots through actuation of a solenoid, which
in turn moves the DieMark cartridge nylon filament up and down. Filament
movement draws ink down the filament from the cartridge reservoir to the
wafer surface. DieMark cartridge needle size, filament diameter,
filament length, and ink viscosity are factory tuned. A standard ink
reservoir is combined with a variety of needle and filament
configurations for different applications and dot sizes. A wide range of
Electric Inker models are available along with a variety of cartridge
holders (solenoid and cartridge holder only). All use DieMark disposable
cartridges. Many holders are designed to retrofit other manufacturers
marking equipment. Retrofit of an existing inker is an inexpensive way
to utilize the convenience and reliability of DieMark ink cartridges.
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Xandex
Pneumatic Inking Systems
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 Pneumatic
Inking systems incorporate the convenience of DieMark disposable ink
cartridges with the reliability of a microprocessor-controlled pneumatic
dispensing system for the ultimate inking solution. Ink dots are
deposited via pneumatic actuation of the inker shuttle mechanism and a
simultaneous pulse of air into the cartridge reservoir. There is no
filament and no direct contact with the wafer surface. A prober signal
to the controller initiates the inking sequence, actuating the shuttle
mechanism downward and sending an air pulse to the cartridge. Dot size
is determined by adjusting a controller setting to change cartridge air
pulse duration without changing the cartridge. Pneumatic cartridges are
factory tuned, ensuring consistent dots and contain 40% more ink than
DieMark filament cartridges.
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Pneumatic
and Electric Inking System Comparison Table |
| Variable |
Pneumatic
Inking |
Electric
Inking |
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Dot
Size Adjustment: |
Electronic
Adjustment
(dial or thumbwheels) on Controller |
Change
cartridge size
(10mil, 15 mil, etc) |
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Dot
Size Range: |
5
mil-60mil |
5-mil-30mil |
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Inking
Speed: |
12
dots per second |
6
dots per second |
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Wafer
Contact: |
No
contact |
Potential
contact |
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X-Y
Adjustment: |
Joystick
on inker base |
None
or Joystick on inker base |
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Z
Adjustment: |
Manual
or Motorized |
Manual
only |
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Cartridge
Type: |
DM-2
(pneumatic; no filament) |
DM-1
(filament) |
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Cartridge
Reservoir Size: |
1
gram |
0.60
gram |
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Cartridge
Priming: |
Push
button |
Manual
Cartridge Actuation |
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Applications: |
All applications (subject to mounting area)
High Speed Off-line
inking·
Post Probe Inking
Hand held model for inspection/rework |
Inline
Inking
Overhead
Inking
Laser
Trimming
Low Speed Off-line or
Post Probe Inking
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Ink
and Cartridge Types |
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The
heart of any Xandex inking system is the patented DieMark Ink Cartridge.
Pre-filled, factory tuned DieMark disposable ink cartridges are easy to
use and require no adjusting, refilling or cleaning. All inks utilized
in DieMark cartridges are selected to produce consistent dots over a
wide range of speeds without dripping, or skipping. Listed below are the
primary cartridge and ink types offered by Xandex. PPM = Parts Per
Million. |
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Pneumatic
Ink Cartridges |
Ink
Types |
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Cartridge
Type |
Description |
Ink
Type |
Description |
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DM-2 |
Pneumatic,
0.50" needle, Teflon tube (no filament) |
Xandex
8103 |
Air
dry. Sodium and chloride levels certified less than 10 PPM. Glycol Ether
Free. Black, Red and White* |
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DM-2.3 |
Pneumatic,
0.30" needle, Teflon tube (no filament) |
Xandex
8104 |
Air
dry. Sodium and chloride levels certified less than 20 PPM. Glycol Ether
Free. Black |
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Cartridge
Size |
Size
is determined by Teflon tube diameter. A5 = 0.005" / A6 =
0.006" / A8 = 0.008" |
Xandex
7824, 7824T |
Air
dry or heat cure. Sodium and chloride levels certified less than 10 PPM.
Black |
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Electric
(filament) Ink Cartridges |
Markem
6990 |
Heat
cure. Sodium and chloride levels certified less than 25 PPM. Black |
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Cartridge
Type |
Description |
Markem
6993 |
Heat
cure. Less than 100 ppm Sodium and 300 ppm Chloride. Black, Red, Green |
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DM-1 |
Nylon
monofilament (5 mil also with tungsten wire), 0.75" straight needle |
Markem
6997 |
Heat
cure. Less than 100 ppm Sodium and 300 ppm Chloride. Black, Red |
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DM-1.25 |
Nylon
monofilament, 1.25" straight needle |
Ink
Removal |
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DM-S |
Curved
needle, nylon monofilament |
DieMark
Ink Remover 8000 |
Glycol
Ether Free ink remover for all inks provided by Xandex. US Quart and
Gallon |
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Filament
Sizes |
5, 8, 10, 15, 25, 30 mil. Some inks are not available in every
filament size or cartridge type. |
*
8103 White ink is a special order and sold subject to limited warranty
conditions. |
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