Selecting Xandex Inking Systems 

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Which Xandex DieMark Inking System is right for you?

Xandex DieMark® Inking technology revolutionized die marking at wafer sort and has set the standard worldwide since 1981. DieMark Inking Systems are available in Electric and Pneumatic models and utilize convenient, disposable DieMark Ink Cartridges to streamline and optimize the process of marking defective die. With models available for nearly every test platform and configuration, Xandex inking systems are in operation daily in every corner of the world where wafer sort is performed. 

All DieMark Inking equipment is built and tested to a demanding quality standard at our California manufacturing plant to insure that no matter what DieMark equipment you choose, it will operate with "around the clock" efficiency and dependability.

 

Xandex Electric Inking Systems

Electric Inking systems deposit ink dots through actuation of a solenoid, which in turn moves the DieMark cartridge nylon filament up and down. Filament movement draws ink down the filament from the cartridge reservoir to the wafer surface. DieMark cartridge needle size, filament diameter, filament length, and ink viscosity are factory tuned. A standard ink reservoir is combined with a variety of needle and filament configurations for different applications and dot sizes. A wide range of Electric Inker models are available along with a variety of cartridge holders (solenoid and cartridge holder only). All use DieMark disposable cartridges. Many holders are designed to retrofit other manufacturers marking equipment. Retrofit of an existing inker is an inexpensive way to utilize the convenience and reliability of DieMark ink cartridges.

 

Xandex Pneumatic Inking Systems

Pneumatic Inking systems incorporate the convenience of DieMark disposable ink cartridges with the reliability of a microprocessor-controlled pneumatic dispensing system for the ultimate inking solution. Ink dots are deposited via pneumatic actuation of the inker shuttle mechanism and a simultaneous pulse of air into the cartridge reservoir. There is no filament and no direct contact with the wafer surface. A prober signal to the controller initiates the inking sequence, actuating the shuttle mechanism downward and sending an air pulse to the cartridge. Dot size is determined by adjusting a controller setting to change cartridge air pulse duration without changing the cartridge. Pneumatic cartridges are factory tuned, ensuring consistent dots and contain 40% more ink than DieMark filament cartridges.
 

Pneumatic and Electric Inking System Comparison Table

Variable Pneumatic Inking Electric Inking

Dot Size Adjustment:

Electronic Adjustment 
(dial or thumbwheels) on Controller

Change cartridge size 
(10mil, 15 mil, etc)

Dot Size Range:

5 mil-60mil

5-mil-30mil

Inking Speed:

12 dots per second

6 dots per second

Wafer Contact:

No contact

Potential contact

X-Y Adjustment:

Joystick on inker base

None or Joystick on inker base

Z Adjustment:

Manual or Motorized

Manual only

Cartridge Type:

DM-2 (pneumatic; no filament)

DM-1 (filament)

Cartridge Reservoir Size:

1 gram

0.60 gram

Cartridge Priming:

Push button

Manual Cartridge Actuation

Applications:

All applications (subject to mounting area)

High Speed Off-line inking·

Post Probe Inking

Hand held model for inspection/rework

Inline Inking

Overhead Inking

Laser Trimming

Low Speed Off-line or Post Probe Inking

 

Ink and Cartridge Types

The heart of any Xandex inking system is the patented DieMark Ink Cartridge. Pre-filled, factory tuned DieMark disposable ink cartridges are easy to use and require no adjusting, refilling or cleaning. All inks utilized in DieMark cartridges are selected to produce consistent dots over a wide range of speeds without dripping, or skipping. Listed below are the primary cartridge and ink types offered by Xandex. PPM = Parts Per Million.

 

Pneumatic Ink Cartridges

Ink Types

Cartridge Type

Description

Ink Type Description

DM-2

Pneumatic, 0.50" needle, Teflon tube (no filament)

Xandex 8103

Air dry. Sodium and chloride levels certified less than 10 PPM. Glycol Ether Free. Black, Red and White*

DM-2.3

Pneumatic, 0.30" needle, Teflon tube (no filament)

Xandex 8104

Air dry. Sodium and chloride levels certified less than 20 PPM. Glycol Ether Free. Black

Cartridge Size

Size is determined by Teflon tube diameter. A5 = 0.005" / A6 = 0.006" / A8 = 0.008"

Xandex 7824, 7824T

Air dry or heat cure. Sodium and chloride levels certified less than 10 PPM. Black

Electric (filament) Ink Cartridges

Markem 6990

Heat cure. Sodium and chloride levels certified less than 25 PPM. Black

Cartridge Type

Description

Markem 6993

Heat cure. Less than 100 ppm Sodium and 300 ppm Chloride. Black, Red, Green

DM-1

Nylon monofilament (5 mil also with tungsten wire), 0.75" straight needle

Markem 6997

Heat cure. Less than 100 ppm Sodium and 300 ppm Chloride. Black, Red

DM-1.25

Nylon monofilament, 1.25" straight needle

Ink Removal

DM-S

Curved needle, nylon monofilament

DieMark Ink Remover 8000

Glycol Ether Free ink remover for all inks provided by Xandex. US Quart and Gallon

Filament Sizes

5, 8, 10, 15, 25, 30 mil. Some inks are not available in every filament size or cartridge type.

* 8103 White ink is a special order and sold subject to limited warranty conditions.

 
 

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